TJ crawler

Tobaccoroad4wd

Well-known member
As a new member, I want to share with y?all one of my current projects, a ?97 TJ on tons.
A little backstory on me which has lead me to this point:
As a lifelong Jeeper, I decided to merge my passion with a career in 2014; I started Tobacco Road 4 Wheel Drive, LLC. To do so, I traded my 08 JK for a Cummins tow pig. Long story short, I haven?t had a dedicated wheeler since. (My wife and I have LJs, and have no intention of ever being jeepless)
I had 2 TJs ready for sale, so I decided that whichever one sold last i would keep and build.
1F0F03B0-3D73-498C-BB95-A24C0BE6CEB5.webp The loser or winner depending on how you look at it. The only plans I had for the build were that I wanted to showcase quality parts that I sell, from American companies.

I should note, I do have a full time job outside of Tobacco Road. But, if any of you are in need of parts, I can offer a forum discount for anything you need! Just send me a message and I?ll do my best to get you a price and a lead time. Also, please don?t judge me by my website store, I?m not very tech savvy, but I have a close friend that got the page set up as is. It still has a long way to go, but that?s in process as well.

Back to regularly scheduled programming...
This was going to be a complete build from top to bottom so I started tear down and sold off parts I wasn?t going to use. Got it down to a bare tub and frame and started trussing a pair of 99-04 super duty axles. Pulled a 6.0 LQ9 from an Escalade EXT, got a turbo 400 from a friend, and put in an order with advance adapters for an atlas. C77CDE96-287A-43D7-9BE2-913714D5F197.webpBABA1BA6-7789-47E4-9478-75930585DDBB.webp
Started with a Motobilt back half kit and Motobilt trusses, and welded the tubes to the diff first. I should say that I?m not the best welder in the world, my business is selling parts not making them. Although I?ve noticed a considerable improvement over the last few months since starting this project. My brother in law is a much better welder than I am, and I?ve gotten a lot of pointers from him as well as from the local fab shop that typically does any welding work that I need.
8D3C7383-E829-421A-A24A-322BE58083FD.webp82988D1E-F77E-4FC5-AE92-3C97B74ACEA6.webp82A00BFA-8D93-4101-ABCF-5F06BA684E7E.webp
I also ordered some trailworthy fab DD bead locks and 39.5 pit bull rockers( while they were half off)98569F8E-4086-4FCB-9E3E-E6E578E7787A.webp79C72BB1-F33D-4D3E-BA2B-B26881A1CCE8.webp
That brings me to the cage...AD2BD5F1-A753-432B-8E3F-D32B968A3245.webp490EA699-D157-4453-A68E-4A3A837795D7.webp08974897-1760-4BE5-B807-6294359886EB.webp38208210-E55A-4FD6-A6EF-FA364EAE7DF3.webp13E24994-AB53-410C-9E0E-19A3E3BEE80B.webp64EFCB69-F0B2-46A8-B071-CB8B1407B152.webp
Still got a few tubes to finish on the cage, and then get drivetrain in and mock up seat brackets/tabs. I want to get drivetrain in first, so that if I have to cut some of the floor out, I won?t have to do it with seat tubes in the way.
 
The c pillars are sleeved just in case any one was wondering. And a few examples of my welds, they?re not the best but they?ll hold. I will go over the whole cage and grind out and re weld any and all parts that don?t seem strong enough. FC4282EE-829C-4D29-9479-0B079560AE8E.webp61BF2904-CE5E-458B-AA77-1546BF149C2B.webp057B8BCE-468B-460D-B0AA-09887DBAA251.webp
 
Thanks! There are a few welds that I rushed, and will need to be addressed before it?s all said and done. I have reserved a cabin at windrock in June, and plan to have it all done before the trip, hopefully with enough time to get at least one or 2 shakedown trips in before then. 
 
Thanks for the encouragement. Just to be clear this build has been going on for a few months, off and on, but I?ve been collecting parts for over a year.
I got a few more tubes tacked in last night, and made an updated ?to do? list. I?ve got a long road ahead of me. My plan is to try to get in the shop for at least an hour or so each night and get as much done on the weekends as possible.
53EB5281-7F78-4C82-8F29-EA59406B7304.webp
I?m not a fan of the ?hump? so I?m going to remake this bar, hand notching in a bend takes a long time.
5CC50C56-BFF6-4386-B00C-80991ECE62C4.webp
 
A few months-ish. Not trying to mislead anyone, I started it last February, (removed stock axles, fuel tank, suspension brackets, etc.) when I made my first Motobilt order. Day job got hectic, family life and TR4WD got busy, so it stayed stagnant until this past fall, when I decided to jump back on it. Then work got busy again and I started working overnight until January 1.
Total time a few months, but it?s been spread out. 
 
I was able to get a few more tubes done after work.
Hopefully, going to get drivetrain mocked up over the weekend.
Anyone ever used the Holley Terminator X Max?
 
This is my plan for center bracing and harness bars. Thoughts?
689CE71C-48B2-47AD-B49E-53EA5457EE31.webp
It will give me an open center for easier access from the driver and pass seats, as well as a perpendicular equilateral triangle directly above my head.
 
Potentially add the blue bars, for extra side support and strength.
32F75C46-6EE4-40FD-A034-C792F66B2229.webp
I don?t want to build the same ?X? as every other offroad rig, but I don?t want to sacrifice strength.
 

https://www.helpavetshine.us/help-a-vet-shine
Top